The Tracker 800SX side-by-side is uniquely designed and constructed with a vibration-dampening frame, plenty of storage, and a top speed range of 45 to 53 mph. In addition, it possesses many remarkable features that guarantee versatility and dependable power. Although it has numerous appealing features, there are also some Tracker 800sx Problems.
Numerous owners have reported a variety of frequent problems with this model. And, if you’re a user of this multipurpose vehicle, you may have already encountered some of these issues, which is why you’re here.
But the good news is that most can be resolved by troubleshooting and receiving immediate direction. This article will discuss common Tracker 800SX issues.
Tracker 800sx UTV Overview
Utility side-by-side (UTV) vehicles like the Tracker 800sx are made for work and off-road environments. It provides a challenging and effective platform for a variety of tasks. The Tracker 800sx is equipped with an enduring and influential engine that provides enough power and torque to handle challenging off-road conditions. Its robust construction and suspension system provide excellent durability and a comfortable ride over rugged terrain.
The UTV’s seating arrangement is roomy and comfortable, and it can hold many people in addition to a sizable payload in its cargo bed. The Tracker 800sx also has selectable 2WD/4WD modes for improved traction and maneuverability in various conditions.
Its ergonomic design and user-friendly controls make it simple to operate, and other features like a tilting cargo bed, a dump lock, and a robust canopy increase its adaptability. The Tracker 800sx is an effective and dependable UTV for both work-related duties and leisurely excursions.
Major Tracker 800sx Problems
The majority of Tracker 800SX issues are related to its battery and charging issues. Therefore, it can be readily resolved by charging it regularly and troubleshooting before use. Thus, let’s explore the prevalent issues of Tracker 800SX-
- Starting Problem
- Insufficient Engine Power
- Engine Misfiring
- Battery Malfunction
- Transmission Problem
- Overheating Problem
- Leaks in Coolant
- Grinding brakes
- Faulty Clutch
- Jammed Radiator
- Shifter Cable Problem
Let’s take a look at these problems in a brief.
Starting Problem
One of the most popular Tracker 800SX issues is a defective or difficult engine to start. In most cases, the inability of the starter to engage is a sign of inadequate fuel flow or a deceased battery. So, check that you have adequate fuel and a fully charged battery before diagnosing.
Solution
- Ensure that the key is turned to the “ON” position and that the transmission is in the “PARK” or “NEUTRAL” position.
- Low or dead batteries are a common cause of starting issues. If the battery is weak, charge it or jump-start the vehicle.
- Ensure there’s an adequate supply of fuel in the tank.
- Check for any clogs or obstructions in the air filter or intake system.
- Inspect the spark plugs for fouling, wear, or damage. Replace them if necessary.
- Check the ignition system components, including the ignition coil, spark plug wires, and the ignition module. Ensure all connections are secure and that there are no damaged wires.
- Examine the fuel lines for leaks or damage.
- Inspect the fuel pump to ensure it is functioning correctly.
- Clean or replace the fuel filter if it’s clogged.
- Some vehicles have safety interlock systems that prevent starting if certain conditions are not met, such as the brake pedal not being pressed or the seatbelt not being fastened. Check for any such interlocks on your Tracker 800 SX and ensure they are appropriately engaged.
- Inspect the electrical system for loose or corroded connections, blown fuses, or damaged wiring.
- Refer to your Tracker 800 SX owner’s manual for specific troubleshooting steps and maintenance procedures.
Insufficient Engine Power
A vacant fuel tank, a dirty injector, a broken spark plug, a defective ignition coil, a depleted crankshaft sensor, etc., could all contribute to insufficient engine power. So, ensure your engine receives adequate power by fixing or replacing any damaged or defective component.
Solution
Start by checking the air filter for clogs and ensuring a clean fuel supply in the tank. Sensor malfunctions or vacuum leaks could also be at fault. If necessary, remember to assess the timing belt/chain, compression levels, and transmission fluid condition. Always consult your owner’s manual for specific guidance, and if you cannot diagnose or fix the issue, seek help from a qualified mechanic who can perform more advanced diagnostics and repairs. Prioritize safety throughout the troubleshooting process.
Engine Misfiring
The Tracker 800 SX has a sturdy engine that serves effectively in nearly all circumstances. However, there are times when the engine fails to perform as anticipated, manifested by cracking sounds and misfires.
Solution
- If you’re having trouble with your Tracker 800 SX engine misfiring, it’s super important to figure out what’s causing it so you can fix it correctly. To start:
- Check for diagnostic codes using an OBD-II scanner to retrieve stored fault codes, which can provide valuable clues.
- Examine the ignition system, including the spark plug wires and ignition coil, ensuring they are in good condition and properly connected.
- Check the fuel system for clogs or delivery issues, and clean or replace the fuel filter if necessary.
- Inspect the air intake system and vacuum hoses for leaks, as vacuum leaks can also cause misfires. If the issue persists, consult a mechanic or technician for a more thorough diagnosis and repair.
Battery Malfunction
Battery issues are another common issue you might face with your 800SX. Several factors can cause the UTV battery to fail, but fortunately, battery problems are simple to diagnose. Among the prevalent battery issue you may encounter with your device are the following:
- Dead Battery.
- Improper charging practices.
- Battery’s inability to replenish.
- Battery exhausting too quickly.
Solution
Fixing a battery malfunction problem starts with identifying the root cause. If the issue is a dead or discharged battery, jump-start the vehicle or recharge it with a battery charger. Or, if the battery appears swollen or damaged, it might need replacement. Test the alternator to ensure it’s charging the battery correctly.
If the alternator is faulty, it needs to be repaired or replaced. Regular maintenance, such as cleaning terminals, can prevent future battery problems. If you need help diagnosing or fixing the issue, it’s best to consult a professional mechanic.
Transmission Problem
Transmission problems are also prominent among 800SX owners; if not addressed promptly, they can become catastrophic. Hence, you should look for unusual noise, a burning odor, gearbox fluid leakage, and difficulty transferring gears to indicate a malfunctioning gearbox system.
Solution
Fixing a transmission problem depends on the specific issue. If it’s a minor problem like low transmission fluid, check the fluid level and top it up as needed. Leaks should be addressed promptly, and damaged seals or gaskets replaced. For more severe issues like slipping gears or rough shifting, consult a professional mechanic for a proper diagnosis and potential repairs, including replacing worn clutches, bands, or a malfunctioning torque converter. Transmission problems can be complex, so seeking expert assistance is advisable to avoid further damage and ensure a lasting fix.
Overheating Problem
As with any other vehicle, it is usual for this UTV to become hot, particularly after a lengthy ride. Similarly, the 800SX engine is prone to overheating for a variety of reasons, including insufficient coolant levels, an incorrectly installed radiator cap, and a faulty motor fan.
Solution
To ensure the smooth performance of your Tracker 800SX:
- Start by examining the transmission fluid level and quality. This simple check can prevent significant transmission issues.
- If it’s low or dirty, replace or top up the liquid following the manufacturer’s recommendations.
- Check the transmission linkage and cables for any damage or misalignment; adjust or replace them.
- Suppose you’re experiencing specific transmission issues like slipping gears or harsh shifting.
In that case, it may indicate internal problems requiring professional diagnosis and repair by a mechanic with experience in ATV or UTV transmissions. Always consult the vehicle’s manual and seek professional assistance for accurate troubleshooting and repairs.
Leaks in Coolant
The Tracker 800SX is also susceptible to coolant leakage. And many owners have reported discovering coolant pooling on the ground or the skid plate beneath their vehicle.
This occurs as the factory spring clamps aren’t quite powerful enough to secure the hoses effectively.
Solution
If you’re experiencing coolant leaks on your Tracker 800SX, the first step is to turn off the engine safely and allow it to cool down. Once cooled, you’ll need to pinpoint the source of the leak, which a damaged hose, radiator, water pump, or loose connection could cause.
Ensure the leak area is clean and dry before attempting any repairs. If you’re having difficulty identifying the source of the leak or if it persists, it’s recommended to seek the advice of a mechanic. Ignoring a leak could lead to more significant issues that require professional attention to prevent overheating and engine damage.
Dump Bed Warping
Owners are also irritated by the plastic lining of the dump receptacle, which is known to warp and bubble up in the center over time. This warping is a result of the heat produced by the silencer, which is positioned directly beneath the dump bin.
Solution
Fixing a warped dump bed on a Tracker 800SX involves several steps. First, empty the bed and ensure it’s on a level surface. Carefully inspect the bed for any visible damage or warping. If it’s a minor warping issue, apply heat evenly using a heat gun or propane torch to soften the material, then use weights or clamps to flatten it while it cools. Be cautious not to overheat or damage the bed further. If the warping is severe or this DIY method doesn’t work, it’s advisable to consult a professional or contact the manufacturer for guidance or potential replacement parts if necessary.
Jammed Radiator
Over time, sand, mud, and debris accumulate on the radiator, leading to overheating. However, regularly rinse the radiator fins with a spray bottle to prevent this, particularly after muddy rides. Furthermore, it is advised not to use a pressure washer.
Solution
Fixing a jammed radiator on a Tracker 800SX typically involves a few steps. First, turn off the engine and allow it to cool down completely. Maintaining a well-functioning radiator requires periodic checks for debris, mud, or other objects that may impede airflow. A gentle cleaning with a soft brush or compressed air can clear blockages effectively. It’s also crucial to ensure that the radiator fan is operating correctly and to replace it if necessary.
Lastly, verifying the coolant level and addressing leaks in the cooling system is essential to keeping your radiator in top condition. If the radiator is physically damaged, it may need replacement. Regularly cleaning the radiator and maintaining the cooling system can prevent future jamming issues. If these steps don’t resolve the problem, consult a mechanic for a more in-depth diagnosis and repair.
Grinding brakes
If your 800SX’s braking system continues to fail or grate, it may indicate a more serious issue. In addition to brake fluid leakage, other warning signs include a smoldering odor, an illuminated brake light, and a longer stopping distance than usual.
Solution
Let’s start by carefully lifting the vehicle and removing the wheels to ensure a smooth and safe ride. If we find any issues, such as worn-down brake pads or scored rotors, we can easily replace them confidently.
Also, check the brake calipers for any sticking or seized pistons and lubricate or replace them. Ensure the brake hardware, such as clips and springs, is in good condition. Lastly, bleed the brake system to remove any air bubbles which can cause brake noise. Proper maintenance and addressing these issues should resolve the grinding brakes problem.
Faulty Clutch
By far, the Tracker 800SX’s clutch is the source of the majority of reported problems. While they still appear on newer models, they primarily affect models manufactured before 2021.
Solution
Fixing a faulty clutch involves several steps. First, check the clutch fluid level and top it up if necessary. If the fluid is fine, inspect the clutch pedal for abnormalities like sticking or excessive play. If you notice issues, it might require adjusting or replacing the pedal or the master cylinder.
Next, examine the clutch slave cylinder for leaks or damage; if found, replace it. If the problem persists, it might be a worn clutch disc or pressure plate, which will require replacing the clutch assembly. It’s essential to consult your vehicle’s manual and, if unsure, seek professional assistance for a proper diagnosis and repair.
Shifter Cable Problem
Due to the above-mentioned hard shifting into and out of gears, owners typically exert sufficient force on the gear movements overtime to break the shifter cable. As a result, this prevents the vehicle from shifting into the transmission, effectively rendering it immobile. But depending on when and where this occurs, it can create a very sticky situation.
Solution
Fixing a shifter cable problem on a Tracker 800 SX typically involves a few steps. First, locate the shifter cable, which connects the gear shifter to the transmission. Let’s look closer at the line and ensure it’s in top condition. If there’s any damage, don’t worry; we can easily replace it with the perfect length and type for your vehicle. If the cable appears intact, inspect the connection points at both ends.
Make sure they are securely attached to the shifter and the transmission lever. Lubricate these connections with a suitable lubricant to ensure smooth operation. Test the shifter to see if the issue persists. If it does, you may need to adjust the cable tension. Refer to your vehicle’s manual for specific instructions on how to do this, as the process can vary. If the problem persists even after these steps, it’s advisable to consult a professional mechanic for a more thorough inspection and potential repairs.
Tracker 800SX Review from User Community
Most Tracker 800sx users and customers are satisfied with the model’s quality and efficacy.
According to consumers, the Tracker 800sx model has a high ground clearance and can easily traverse obstacles such as rocks and logs.
Moreover, some Tracker users were even astonished by how easily and effectively it can climb in a four-wheel drive. According to one user, this tracker side-by-side model easily handles steep sideways terrain and maintains stability throughout the journey.
In addition, numerous sources claim that this model is very fuel-efficient and, as advertised, operates more quietly than its competitors. There are also some other factors for its popularity. Such as,
Versatile Tracker 800sx Accessories
There are numerous tracker 800sx accessories available for the vehicle upgrade. Such as skid plates, gun racks, snowplow, rearview mirrors, led light bars, winch, etc.,
Tracker 800sx Premium Cab Kit
The Tracker 800SX Premium Cab Kit is a complete cab enclosure for the Tracker 800SX side-by-side utility vehicle. It consists of several components designed to provide an enjoyable and secure setting for the motorist and passengers.
Different Versions (Tracker 800SX Crew)
Tracker 800SX has different versions; users can choose them depending on their needs, such as the Tracker 800SX Crew. It is designed to accommodate numerous passengers and provide versatility for both work and recreation.
Are the Tracker 800sx Problems Deal Breaker?
Depending on the difficulties’ seriousness, frequency, and impact, one must decide whether a particular vehicle’s flaws are deal-breakers. Others may impact the vehicle’s performance, dependability, or safety. Some issues could be minor and straightforward to fix. The definition of a deal-breaker is ultimately arbitrary and depends on personal tastes and needs. If you’re unsure whether the Tracker 800sx’s issues are a deal-breaker for you, carefully consider the reported issues, their possible impact, and the general satisfaction of owners.
Tracker 800sx Maintenance Tips
- Examine the tires, suspension, brakes, belts, and hoses for any potential problems.
- The engine’s lifespan is increased and appropriate lubrication is maintained by routinely replacing the engine oil and filters.
- Regularly clean or replace the air filter because a clogged filter can impair engine performance.
- Check the coolant level and look for leaks or damage in the hoses and connectors.
- Maintain frequent battery inspections to look for corrosion or loose connections. Ensure a secure connection by cleaning the battery terminals.
- Verify the drive belt’s tension and condition. If it shows extreme wear, fraying, or cracking, replace it.
- As the owner’s manual directs, apply grease to the pivot points, suspension parts, and other locations.
Final Thought: Still a Good UTV?
The Tracker 800SX is a robust, adaptable off-road vehicle ideal for various yard, farm, and worksite duties. Although it has improved suspension, low ground clearance, and electronic fuel injection for maximum efficiency, it is crucial to remember that there are numerous Tracker 800SX Problems. So, if you see posters of Tracker 800SX for sale, don’t rush to buy them.
Even with regular maintenance, it is not unusual for this machine to malfunction or fail. But you don’t necessarily need to transport your UTV to a mechanic, as most problems have simple solutions.
Depending on your location, a limited number of dealers and mechanics may be willing and able to service these devices. As a result, consumers may be required to perform their own alterations and technical repairs.
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FAQs
What are the most prevalent Tracker 800SX issues?
The Tracker 800SX is generally a dependable side-by-side utility vehicle. Electrical issues, transmission problems, and cooling system malfunctions are reported frequently by owners. It is essential to note that individual experiences may vary. Regular maintenance and appropriate use can help prevent potential problems.
How do I diagnose electrical problems with my Tracker 800SX?
If your Tracker 800SX is experiencing electrical issues, examine the battery and its connections to ensure they are secure and free of corrosion. Check to see if any of the fuses and relays are burned or damaged. Consult a professional technician for further diagnosis and repair.
What should I do if my Tracker 800SX’s transmission malfunctions?
If you observe transmission problems, such as difficulty transferring ratios or grinding sounds, have it inspected by a qualified technician. Transmission issues may necessitate adjustments, restorations, or replacement parts, all of which should be handled by transmission specialists with UTVs.
How can I prevent malfunctions in my Tracker 800SX’s cooling system?
The refrigeration system must be well maintained to prevent malfunctions. Check the coolant level and maintain it at the recommended level. Regularly inspect the radiator for any leakage or damage. Clean it to remove any debris or grime buildup that could impair its cooling performance. Additionally, it is crucial to adhere to the manufacturer’s recommendations for the refrigerant type and replacement intervals.
Exist any known recalls or safety concerns with the Tracker 800SX?
As of the knowledge termination date of September 2021, there were no recalls or known safety issues about the Tracker 800SX. However, it is always advised to verify with Textron Off Road or authorized dealers for the latest information on recalls or safety concerns.